Instructions for this guide

Validity

This guide describes the integration and configuration of the product lines BNI XG1-…, BNI XG3-… and BNI XG5-…

The following table describes the product variants covered by this guide:

Supported product variants

Type Code

Oder Code

Performance Class

IO Port

Housing

Display

BNI XG1-505-0A5-R067

BNI00L1

Entry

8x IO-Link Class A / 16x DI / 8x DO

Plastic

-

BNI XG3-302-0B5-R067

BNI00L7

Standard

16x DI / 16x DO

Plastic

-

BNI XG3-302-1B5-Z067

BNI00L8

Standard

16x DI / 16x DO

Metal

BNI XG3-508-0B5-R067

BNI00L3

Standard

8x IO-Link Class A / 16x DI / 16x DO

Plastic

-

BNI XG5-508-0B5-R067

BNI00KH

Advanced

8x IO-Link Class A / 16x DI / 16x DO

Plastic

-

BNI XG5-538-0B5-R067

BNI00KJ

Advanced

4x IO-Link Class A / 4x Class B / 12x DI / 12x DO

Plastic

-

BNI XG5-508-1B5-Z067

BNI00K6

Advanced

8x IO-Link Class A / 16x DI / 16x DO

Metal

BNI XG5-538-1B5-Z067

BNI00K7

Advanced

4x IO-Link Class A / 4x Class B / 12x DI / 12x DO

Metal

Read this guide and the other applicable documents completely before installing and operating the product.

This guide was created in German. Other language versions are translations of this guide.

© Copyright 2025, Balluff GmbH

All contents are protected by copyright. All rights reserved, including the rights of reproduction, distribution, processing and translation.

Other applicable documents

Additional information about this product can be found at www.balluff.com on the product page, e.g. in the following documents:

  • Data sheet

  • Declaration of Conformity

  • Disposal

Disclaimer

The following description is provided free of charge and is a general application example. The description should support the programming and planning of PLC applications and illustrate possible solutions. The user has no claim to warranty, error correction or updates. In particular, any claims for compensation that could result from the use of this description are excluded. This liability limitation excludes (a) damages due to loss of life, personal injury or harm to health, (b) liability in accordance with the Product Liability Act and © cases of intent. Prior to implementation in systems and machines, please check whether the description provided here is intended for your application. The use of this free description shall be deemed to imply acceptance of the warranty and liability limitation!

Explanation of the warnings

Always observe the warnings in this guide and the measures described to avoid hazards.
The warnings used here contain various signal words and are structured as follows:

SIGNAL WORD

Type and source of the hazard

Consequences if not complied with
► Measures to avoid hazards

The individual signal words mean:

Notice

Identifies a danger that could damage or destroy the product.

Caution

The general warning symbol together with the signal word CAUTION indicates a hazard which can lead to slight or moderate injuries.

Danger

The general warning symbol in conjunction with the signal word DANGER identifies a hazard which, if not avoided, will certainly result in death or serious injury.

Symbols and conventions

  • Individual instructions are indicated by a preceding triangle.

Action sequences are numbered consecutively:

  • Instruction 1

  • Instruction 2

Numbers unless otherwise indicated are decimals (e.g. 23). Hexadecimal numbers are represented with a preceding 0x (e.g. 0x12AB).

Buttons or selectable menu entries are described in italic and small caps, e.g.Save.

Menu commands are joined with a greater-than sign, e.g. “Settings>Options” stands for the menu command Options from the Settings menu.

Note

Note, tip

This symbol indicates general notes.

Technical terms and abbreviations used

C/Q:

Switching and communication line

EMC:

Electromagnetic compatibility

FE:

Functional earth

GND:

Electrical ground 0 V

I/O:

Standard inputs and outputs

n. c.:

Not connected

SIO:

Standard input/output

UA:

Power supply

US:

Sensor supply

ADT:

Fieldbus Autodetection

BET:

Balluff Engineering Tool

DID:

Device ID

I/O:

Input/Output

ECT:

EtherCAT [1]

EIP:

EtherNet/IP

IOL:

IO-Link

ISDU:

IO-Link-Parameter (Index Service Data Unit)

MBT:

Modbus

MQTT:

Message Queuing Telemetry Transport

Modbus TCP:

Modbus Transmission Control Protocol

PNT:

Profinet

SIO:

Standard IO-Mode

PLC:

Programmable logic controller

VID:

Vendor ID

Pictures

The illustrations mostly show the device variant BNI XG5-538-1B5-Z067. Product views and pictures in these operating instructions may differ from the specified product.

The screenshots shown for the configuration are taken from the following project planning software as an example:

  • EtherCAT: TwinCAT System Manager for connecting to a Beckhoff TwinCAT control

  • Profinet: Siemens HW config

  • Ethernet/IP: Rockwell RSLogix5000 configuration