Operating Hours Counter

Description

The operating hours counter can record the operating hours of a device accurately to the second. There are a total of three operating hours counters. In addition to an operating hours counter for the operating hours since the start of the device, there is a total operating hours counter and a customer-specific operating hours counter that can be reset. The storage interval is configurable and the operating hours are not stored once 1000000 storage cycles have been reached.

Algorithm

While the counter is incremented every second, the storage interval doubles after each save operation. Starting with a save operation after 1 minute, then after 2 minutes, then after 4 minutes, then after 8 minutes, up to a maximum storage rate of 12 minutes.

The output of the operating hours can serve as a time control for the service interval as well as for preventative maintenance. Schedules for regular service can be tied to the operating hour values. Moreover, a high value of the total operating hours is indicative of intensive use of a device and possible deterioration of the performance. The risk of failure can be countered preventively through replacement.

Process Data

Object ID

Name

Description

Direction

0x001B (27)

Current Operating Hours

Output of the current operating hours counter

Input

0x001C (28)

Total Operating Hours

Output of the total operating hours counter

Input

0x001D (29)

Custom Operating Hours

Output of a user-defined operating hours counter

Input

Also see section Process Data Profiles.

ISDU

Name

Index

Subindex

Access

Length

Data Type

DataStorage

Default

Operating Hours Counter

0x0057 (87)

0

R

12 bytes

n/a

Current Operating Hours

1

R

4 bytes

UINT32

n/a

Total Operating Hours

2

R

4 bytes

UINT32

n/a

Custom Operating Hours

3

R

4 bytes

UINT32

n/a

Operating Hours Saving Mode

0x0074 (116)

0

R/W

1 byte

UINT8 (ENUM)

Yes

0

Note

The maximum number of storage cycles is 1000000 and, with a switch-on and switch-off every 12 minutes (with static counter), this means a service life of over ~22,8 years (1.000.000 × 12 min). If switched on and off more frequently or in the case of dynamic storage, the maximum storage time is reduced depending on the application.

Current Operating Hours

This parameter saves the value of the operating hours since the last commissioning in seconds.

Total Operating Hours

This parameter saves the value of the operating hours since the first commissioning in seconds.

Custom Operating Hours

This parameter saves the value of the operating hours since the last reset in seconds.

Operating Hours Saving Mode

The current storage behavior can be set.

Value

Meaning

Description

0x00 (0)

Dynamic

The first save operation is performed 1 minute after switching on; the storage interval then doubles after every save operation. This is limited to a storage interval of 12 minutes. The intervals are 1, 2, 4, 8, 12 minutes.

0x01 (1)

Static

Operating hours counters are stored every 12 minutes.

System Commands

Command Value

Device Action

0x81 (129)

Application Reset – Resets Custom Operating Hours to the default value.

0x82 (130)

Restore Factory Settings – Resets Custom Operating Hours and Operating Hours Saving Mode to the default value.

0xA5 (165)

Maintenance Reset – Resets Custom Operating Hours to the default value.

For an overview of all System Commands, see section System Commands.